TOP262 Datasheet PDF - Power Integrations

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TOP262
Power Integrations

Part Number TOP262
Description Integrated Off Line Switcher
Page 30 Pages


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TOP252-262
TOPSwitch-HX Family
Enhanced EcoSmart, Integrated Off-Line Switcher with
Advanced Feature Set and Extended Power Range
Product Highlights
Lower System Cost, Higher Design Flexibility
Multi-mode operation maximizes efficiency at all loads
New eSIP-7F and eSIP-7C packages
Low thermal impedance junction-to-case (2 °C per watt)
Low height is ideal for adapters where space is limited
Simple mounting using a clip to aid low cost manufacturing
Horizontal eSIP-7F package ideal for ultra low height adapter
and monitor applications
Extended package creepage distance from DRAIN pin to
adjacent pin and to heat sink
No heat sink required up to 35 W using P, G and M packages
with universal input voltage and up to 48 W at 230 VAC
Output overvoltage protection (OVP) is user programmable for
latching/non-latching shutdown with fast AC reset
Allows both primary and secondary sensing
Line undervoltage (UV) detection prevents turn-off glitches
Line overvoltage (OV) shutdown extends line surge limit
Accurate programmable current limit
Optimized line feed-forward for line ripple rejection
132 kHz frequency (254Y-258Y and all E/L packages) reduces
transformer and power supply size
Half frequency option for video applications
Frequency jittering reduces EMI filter cost
+
AC DC
IN OU-T
DV
TOPSwitch-HX
CONTROL
C
S XF
Figure 1. Typical Flyback Application.
PI-4510-100206
Heat sink is connected to SOURCE for low EMI
Improved auto-restart delivers <3% of maximum power in
short circuit and open loop fault conditions
Accurate hysteretic thermal shutdown function automatically
recovers without requiring a reset
Fully integrated soft-start for minimum start-up stress
Extended creepage between DRAIN and all other pins
improves field reliability
Output Power Table
Product5
230 VAC ±15%4
Adapter1
Open
Frame2
Peak3
TOP252PN/GN
TOP252MN
9W
15 W
21 W
21 W
85-265 VAC
Adapter1
Open
Frame2
6 W 10 W
Peak3
13 W
13 W
TOP253PN/GN
TOP253MN
15 W
25 W
38 W
43 W
9W
15 W
25 W
29 W
TOP254PN/GN
TOP254MN
16 W
28 W
47 W
62 W
11 W
20 W
30 W
40 W
TOP255PN/GN
TOP255MN
19 W
30 W
54 W
81 W
13 W
22 W
35 W
52 W
TOP256PN/GN
TOP256MN
21 W
34 W
63 W
98 W
15 W
26 W
40 W
64 W
TOP257PN/GN
TOP257MN
25 W
41 W
70 W
119 W
19 W
30 W
45 W
78 W
TOP258PN/GN
TOP258MN
29 W
48 W
77 W
140 W
22 W
35 W
50 W
92 W
Product5
TOP252EN/EG
230 VAC ±15%
Adapter1
Open
Frame2
10 W 21 W
85-265 VAC
Adapter1
Open
Frame2
6 W 13 W
TOP253EN/EG
21 W 43 W 13 W 29 W
TOP254EN/YN/EG 30 W 62 W 20 W 43 W
TOP255EN/YN/EG 40 W 81 W 26 W 57 W
TOP255LN
40 W 81 W 26 W 57 W
TOP256EN/YN/EG 60 W 119 W 40 W 86 W
TOP256LN
60 W 88 W 40 W 64 W
TOP257EN/YN/EG 85 W 157 W 55 W 119 W
TOP257LN
85 W 105 W 55 W 78 W
TOP258EN/YN/EG 105 W 195 W 70 W 148 W
TOP258LN
105 W 122 W 70 W 92 W
TOP259EN/YN/EG 128 W 238 W 80 W 171 W
TOP259LN
128 W 162 W 80 W 120 W
TOP260EN/YN/EG 147 W 275 W 93 W 200 W
TOP260LN
147 W 190 W 93 W 140 W
TOP261EN/YN/EG 177 W 333 W 118 W 254 W
TOP261LN
177 W 244 W 118 W 177 W
TOP262EN6
177 W 333 W 118 W 254 W
TOP262LN6
177 W 244 W 118 W 177 W
Table 1. Output Power Table. (for notes see page 2).
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June 2013



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TOP252-262
EcoSmart– Energy Efficient
Energy efficient over entire load range
No-load consumption
Less than 200 mW at 230 VAC
Standby power for 1 W input
>600 mW output at 110 VAC input
>500 mW output at 265 VAC input
Description
TOPSwitch-HX cost effectively incorporates a 700 V power
MOSFET, high voltage switched current source, PWM control,
oscillator, thermal shutdown circuit, fault protection and other
control circuitry onto a monolithic device.
Y Package Option for TOP259-261
In order to improve noise-immunity on large TOPSwitch-HX
Y package parts, the F pin has been removed (TOP259-261YN
are fixed at 66 kHz switching frequency) and replaced with a
SIGNAL GROUND (G) pin. This pin acts as a low noise path for
the C pin capacitor and the X pin resistor. It is only required for
the TOP259-261YN package parts.
+
AC DC
IN OU-T
Notes for Table 1:
1. Minimum continuous power in a typical non-ventilated
enclosed adapter measured at +50 °C ambient. Use of an
external heat sink will increase power capability.
2. Minimum continuous power in an open frame design at
+50 °C ambient.
3. Peak power capability in any design at +50 °C ambient.
4. 230 VAC or 110/115 VAC with doubler.
5. Packages: P: DIP-8C, G: SMD-8C, M: SDIP-10C,
Y: TO-220-7C, E: eSIP-7C, L: eSIP-7F.
See part ordering information.
6. TOP261 and TOP262 have the same current limit set point. In
some applications TOP262 may run cooler than TOP261 due
to a lower RDS(ON) for the larger device.
D
TOPSwitch-HX
V
CONTROL
C
S XG
PI-4973-122607
Figure 2. Typical Flyback Application TOP259YN, TOP260YN and TOP261YN.
2
Rev. H 06/13
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TOP252-262
Section List
Functional Block Diagram ........................................................................................................................................ 4
Pin Functional Description ....................................................................................................................................... 6
TOPSwitch-HX Family Functional Description ........................................................................................................ 7
CONTROL (C) Pin Operation..................................................................................................................................... 8
Oscillator and Switching Frequency........................................................................................................................... 8
Pulse Width Modulator ............................................................................................................................................. 9
Maximum Load Cycle............................................................................................................................................... 9
Error Amplifier........................................................................................................................................................... 9
On-Chip Current Limit with External Programmability................................................................................................ 9
Line Undervoltage Detection (UV)............................................................................................................................ 10
Line Overvoltage Shutdown (OV)............................................................................................................................. 11
Hysteretic or Latching Output Overvoltage Protection (OVP)................................................................................... 11
LRienme oFteeedO-NFo/OrwFFaradnwditShyDncChMrAoXnRizeadtiuocnt..i.o..n...............................................................................................................................................................................................................................
13
13
Soft-Start................................................................................................................................................................ 13
Shutdown/Auto-Restart.......................................................................................................................................... 13
Hysteretic Over-Temperature Protection.................................................................................................................. 13
Bandgap Reference................................................................................................................................................ 13
High-Voltage Bias Current Source........................................................................................................................... 13
Typical Uses of FREQUENCY (F) Pin ....................................................................................................................... 15
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins ........................................... 16
Typical Uses of MULTI-FUNCTION (M) Pin ............................................................................................................ 18
Application Examples ............................................................................................................................................... 21
A High Efficiency, 35 W, Dual Output – Universal Input Power Supply...................................................................... 21
A High Efficiency, 150 W, 250-380 VDC Input Power Supply................................................................................... 22
A High Efficiency, 20 W Continuous – 80 W Peak, Universal Input Power Supply.................................................... 23
A High Efficiency, 65 W, Universal Input Power Supply............................................................................................ 24
Key Application Considerations ............................................................................................................................... 25
TOPSwitch-HX vs.TOPSwitch-GX........................................................................................................................ . 25
TOPSwitch-HX Design Considerations ................................................................................................................... 26
TOPSwitch-HX Layout Considerations.................................................................................................................... 27
Quick Design Checklist........................................................................................................................................... 31
Design Tools........................................................................................................................................................... 31
Product Specifications and Test Conditions .......................................................................................................... 32
Typical Performance Characteristics ..................................................................................................................... 39
Package Outlines ..................................................................................................................................................... 43
Part Ordering Information ........................................................................................................................................ 47
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3
Rev. H 06/13



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TOP252-262
CONTROL (C)
MULTI-
FUNCTION (M)
VC
ZC
SHUNT REGULATOR/
ERROR AMPLIFIER
-
+ 5.8 V
IFB
VI (LIMIT)
CURRENT
LIMIT
ADJUST
ON/OFF
5.8 V
4.8 V
+
-
INTERNAL UV
COMPARATOR
VBG + VT
STOP LOGIC
SOFT START
0
INTERNAL
1 SUPPLY
16
SHUTDOWN/
AUTO-RESTART
HYSTERETIC
THERMAL
SHUTDOWN
V OVP OV/
UV
LINE
SENSE DCMAX
DCMAX
STOP SOFT
START
OSCILLATOR
WITH JITTER
F REDUCTION
DMAX
CLOCK
KPS(UPPER)
KPS(LOWER)
F REDUCTION
SOFT START
IFB
IPS(UPPER)
IPS(LOWER)
PWM
OFF
SQ
R
-
+
KPS(UPPER)
-
+
KPS(LOWER)
-
+
CURRENT LIMIT
COMPARATOR
SOURCE (S)
CONTROLLED
TURN-ON
GATE DRIVER
LEADING
EDGE
BLANKING
Figure 3a. Functional Block Diagram (P and G Packages).
CONTROL (C)
EXTERNAL
CURRENT
LIMIT (X)
VOLTAGE
MONITOR (V)
VC
ZC
SHUNT REGULATOR/
ERROR AMPLIFIER
-
+ 5.8 V
IFB
VI (LIMIT)
CURRENT
LIMIT
ADJUST
ON/OFF
5.8 V
4.8 V
+
-
INTERNAL UV
COMPARATOR
VBG + VT
1V
STOP LOGIC
SOFT START
0
INTERNAL
1 SUPPLY
16
SHUTDOWN/
AUTO-RESTART
HYSTERETIC
THERMAL
SHUTDOWN
V OVP OV/
UV
LINE
SENSE DCMAX
DCMAX
STOP SOFT
START
OSCILLATOR
WITH JITTER
DMAX
CLOCK
F REDUCTION
KPS(UPPER)
KPS(LOWER)
F REDUCTION
SOFT START
IFB
IPS(UPPER)
IPS(LOWER)
PWM
OFF
SQ
R
PI-4508-120307
-
+
KPS(UPPER)
-
+
KPS(LOWER)
-
+
CURRENT LIMIT
COMPARATOR
SOURCE (S)
CONTROLLED
TURN-ON
GATE DRIVER
LEADING
EDGE
BLANKING
Figure 3b. Functional Block Diagram (M Package).
PI-4643-082907
DRAIN (D)
SOURCE (S)
DRAIN (D)
SOURCE (S)
4
Rev. H 06/13
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